From fragmentation to standardization
A leading supplier of spare parts for material handling, industrial, construction, and agricultural equipment faced the challenge of aligning workshop capacity with the company's growth projections. The expansion required relocating to an adjacent facility, but the lack of standardized work bins and tables, along with varying departmental visions and requirements, posed significant hurdles.
Ambition: Streamlined operations for sustained growth
To support the company’s strategic growth and enhance operational efficiency, an Operational Excellence roadmap was established. This initiative focused on standardizing logistics components per specialty, structuring the implementation through a phased project approach, and designing an optimized future-state layout. These efforts aimed to validate the operational design, develop a comprehensive warehouse layout, and ensure a smooth launch of the new shop floor.
How we helped: Targeted operational improvements
An in-depth assessment led to the selection of standard bins and tailored logistics handling equipment. A detailed GANTT chart facilitated meticulous project planning, while the optimal layout in DWG format provided a clear blueprint for future state operations. The warehouse layout plan included racks, bins, and handling equipment, ensuring a well-organized and efficient workspace. To conclude, we ensured efficient relocation and close follow-up with the teams during hypercare in the weeks following the move.
Results: Seamless transition and enhanced efficiency
The new production layout was successfully designed and validated, enabling a seamless transition to the new facility. A comprehensive warehouse layout plan — encompassing racks, bins, and material handling equipment—was developed to support operational efficiency. The launch of the new shop floor was effectively coordinated, resulting in optimized workflows and contributing to sustained business growth.
Looking to optimize your shopfloor and prepare your business for future growth? Contact us today to learn how we can help you.
